Description
Brand: CCC
Model: MCP-1004
System Name: Programmable Logic Controller (PLC) Module, also recognized as Industrial CPU Module, Compressor Control Module and Multi-Protocol Industrial Communication Processor, integrating real-time data processing, precise logic control and cross-protocol data exchange functions for industrial automation and compressor control systems.
Place of Origin: USA
Shipping Location: China (in-stock products are shipped from China, supporting worldwide delivery)
Warranty Period: 365 days
CCC MCP-1004
Product Overview
The CCC MCP-1004 is a high-performance programmable logic controller (PLC) module specially designed for extreme industrial environments, particularly for compressor control systems. As a core processing unit of CCC automation solutions, it combines robust hardware with advanced software, featuring a 1GHz industrial-grade CPU and scalable I/O capabilities to handle complex control algorithms and multitask seamlessly. This product supports bidirectional data interaction with various industrial sensors and actuators, and is fully compatible with mainstream industrial bus protocols and DCS distributed control systems. With a rugged design that withstands extreme temperatures, high vibration and electromagnetic interference, it provides reliable and precise control support for oil and gas, power generation, petrochemical and heavy manufacturing industries, becoming an essential component for optimizing compressor efficiency and ensuring production safety.
Core Functions
- Precision Logic Control: Acts as the core processing unit for compressor control systems, realizing real-time data acquisition, closed-loop control and safety interlocks, and supporting control of various types of compressors including reciprocating and screw compressors.
- Multi-Protocol Data Exchange: Supports more than 20 mainstream industrial protocols such as Modbus RTU/ASCII/TCP, DF1 and Profibus-DP, enabling seamless data exchange between different brands of PLC, DCS, RTU and intelligent instruments.
- High-Speed Data Processing: Equipped with a 1GHz industrial-grade CPU and 256 KB flash memory, it supports multi-task parallel operation, with a single control instruction execution delay of ≤1ms, capable of running complex control algorithms stably.
- Flexible I/O Configuration: Provides 24 digital I/O points and 4 analog I/O channels, supporting connection with various sensors (such as pressure transducers, temperature probes) and actuators (such as servo motors, solenoid valves), and enabling modular expansion.
- Harsh Environment Adaptability: Adopts a rugged metal or flame-retardant ABS enclosure, with strong resistance to vibration, electromagnetic interference and extreme temperatures, ensuring stable operation in harsh industrial settings such as oilfield wellheads and chemical workshops.
- Easy Configuration & Maintenance: Supports configuration through Web GUI and Windows configuration software, allowing users to customize control logic, monitor system health and perform remote diagnostics, reducing downtime and maintenance costs.
CCC MCP-1004
Technical Parameters
| Parameter Category | Specifications |
| Power Supply | 10-30 VDC (±10% fluctuation allowed), typical 24 VDC |
| Power Consumption | ＜5 W (typical), ≤110mA at 24 VDC |
| CPU & Memory | 1GHz industrial-grade CPU; 256 KB flash memory, 128 MB RAM |
| Interface Type | 4 serial ports (configurable RS-232/RS-485), 1 Ethernet port (10/100 Mbps) |
| Operating Temperature | -40 °C to +70 °C (industrial grade operating temperature range) |
| Storage Temperature | -40 °C to +90 °C |
| Humidity Level | 5% – 95% RH (non-condensing at 40 °C) |
| Protection Rating | IP30 (inside the cabinet, dust-proof; optional IP65 for outdoor use) |
| Compatibility | Fully compatible with CCC automation systems, DCS distributed control systems and various industrial sensors/actuators |
| Protection Functions | Overheating protection, overcurrent protection, overvoltage protection, ±15 kV ESD protection |
Specifications
- Dimensions: Standard: 178 mm × 102 mm × 254 mm (specific dimensions depending on configuration; 120mm×80mm×30mm for compact version)
- Weight: 1.8 kg (standard version); 0.2 kg (compact version,不含接线端子)
- Structure: High-integration module structure, 35mm standard DIN rail mounting or panel screw fixing, metal or flame-retardant ABS enclosure (UL94 V-0 grade)
- Warranty Period: 365 days
- Product Status: Original new, factory-sealed, in stock, available for same-day shipping from China
- Component Quality: Adopts high-quality industrial-grade electronic components and advanced manufacturing processes, undergoes strict quality control and testing, compliant with CE, UL, CSA certifications and industrial standards
- Packaging: New and original with factory-sealed packaging, professional anti-static bag and shock-proof packaging for transportation protection
CCC MCP-1004
Application Fields
The CCC MCP-1004 is widely applied in extreme industrial automation and compressor control scenarios, including but not limited to:
- Compressor Control: Used in various types of compressor systems (reciprocating, screw compressors) in oil, gas, chemical and air conditioning industries, serving as the core control component for compressor start-stop, pressure regulation and load balancing.
- Oil & Gas Industry: Deployed in valve chambers, pigging stations and oilfield wellheads, realizing data conversion and centralized monitoring of pipeline pressure and flow.
- Petrochemical & Power Generation: Suitable for process monitoring and control in petrochemical plants and power generation systems, ensuring stable operation of equipment and compliance with safety standards.
- Other Fields: Used in water treatment, refrigeration and air conditioning systems, gas processing and heavy manufacturing, matching various industrial automation systems to achieve intelligent and efficient production.
